Every screenshot below is live software running on real production data. Client branding and identifying details have been removed; the systems are described as what they actually do, with no claims we can't back. The categories these fall into are on the production list, and how a build actually starts is a short read.
One screen for the whole plant. A colour-coded floor map over live job timers by zone, with production hotlists, press scheduling, kitting, quality, maintenance, robotics and KPI analytics — roughly 25 modules, all bound to the ERP.
Every running job, grouped by zone, with elapsed timers, operator, parts and assembly detail. A supervisor reads plant status the way a pilot reads instruments.
The kitting system in the material handler's hand. An Android device locked in kiosk mode: scan a job code or part number, kit and move material digitally as it happens, and pull up anything about a job from anywhere in the shop.
Badge in, pick the operation from live ERP routing, start work. Labour posts straight to the ERP instead of being batched at end of shift, and the current drawings, BOMs and CAD files are one tap away at the cell.
Every drawing, BOM and native CAD file attached to the active job, served to the floor by job number. The paper traveler stops being the source of truth.
A safety assistant that answers OSHA and PPE questions from your own standards, running 100% on your network. No data leaves the building — which matters when the alternative is pasting procedures into a cloud chatbot.
One click drafts a full JSA from the task title, department, location and a short description — required PPE, emergency procedures and task steps. A qualified person still reviews and approves it.
Typed high-risk work permits — hot work, confined space, electrical, working at height, chemical handling — with risk scoring and an approval flow, instead of a pad of forms in a drawer.
Ask it like a CWI. It recommends qualified WPS procedures from your own library and returns Answer, Confidence, Sources, Assumptions, Missing Information and Recommended Next Step — and says so plainly when the joint design isn't specified.
Build a part in the browser from profiles and cutouts, with live cut-length and footprint metrics calculated as you go.
Scheduled SAM.gov ingestion that scores federal fabrication opportunities for fit and drops them into a working bid pipeline with deadline countdowns — 386 active opportunities managed in one place.
Each opportunity opens to a full brief with an explainable score — which NAICS matched, which keywords hit, set-aside type, lead time, location preference — plus agency, dates and place of performance.
X-MR control charts on daily efficiency with real control limits, so normal variation isn't mistaken for a performance problem — plus direct versus indirect labour allocation and downtime Pareto.
Earned against actual hours by day with a per-date efficiency table, and an ERP-versus-machine-monitoring comparison that quantifies unaccounted hours per job and machine.
A finished PDF with narrative summary, KPI table and SPC chart, generated from ERP data on demand — the report a supervisor can hand to someone.
Type a job number, get a board-ready Word report: executive summary, KPI table, labour variance scatter, box-and-whisker by department, costed excess hours and root-cause recommendations. Roughly half a day of manual SQL and Excel, removed.
Operators call one number and press a key to report an absence, a late arrival or a leave-early. The right supervisors are notified instantly — not when the person fails to show up — and every call is timestamped and recorded.
An operator submits a request, the responsible supervisor is notified immediately and can approve or deny in one click, and the operator gets the decision by email automatically. No paper slip on a desk, no chasing.
Pulls the late purchase order list straight from the ERP, resolves vendor contacts, flags the ones with no email on file, and sends audited expedite emails in one pass — with an activity log of every send and skip.